Products and Technology
Product and Technology
Integrated LED Applications
Model: Lighting 1
Feature: Two-in-one function of DRL and front position light
Model: Lighting 2
Feature: Two-in-one function of rear light and brake light
Model: Lighting 3
Feature: Two-in-one function of DRL and front position light
Model: Lighting 4
Feature: Two-in-one function of distance/approach light
Integrated LED Applications
Introduction and Application
Technical Capability
Light Application
Integrated Cable Harness for LED Applications is a bundled wiring assembly that delivers power and control signals to LED modules, panels, or fixtures, and can be directly integrated into printed circuit boards (PCBs) for streamlined interconnect. These harnesses combine wires, connectors, and termination methods with PCB-mounted interfaces to ensure efficient power distribution, signal integrity, and durability in LED lighting systems.
Smart Handheld
Consumer Electronics
automotive electronics
Surgical Robotics
other electronics
Key Characteristics (with PCB Integration)
- Routes low-voltage DC power (12V, 24V, 48V) and control signals (PWM, DMX, DALI, CAN, etc.) to LED PCBs.
- Supports parallel, series, or hybrid wiring depending on the LED array design.
- Direct Termination: Wires soldered to PCB pads or through-holes.
- Connectorized Interfaces: Plug-and-play mating with board-mounted headers (JST, Molex, TE Connectivity, etc.).
- Flex-to-PCB Transitions: Hybrid designs where a flex circuit mates with a rigid PCB via harnessed cables.
- Strain Relief & Overmolding: Reinforcement at the PCB connection point to prevent solder joint fatigue.
- Slim harness profiles allow easy integration into LED strips, light engines, and compact fixtures.
- Available in custom lengths, wire gauges, and connector types for PCB-specific layouts.
- High-temperature insulation for LED thermal zones.
- Optional shielding and grounding to reduce EMI between LED driver and PCB.
- Protective jackets, sleeving, or potting for outdoor or harsh environments.
- Pre-terminated assemblies snap directly into PCB connectors.
- Color-coded wiring simplifies PCB alignment and reduces assembly errors.
- Supports automated assembly processes in high-volume LED production.
Process Overview
Solder Paste Printing
Solder Paste Inspection
Surface Mount
2D Optics Test
AOI
Re-flow
LED Module Process
Heat Staking
Assembly Integration
Function Test
Inspection
3D Optics Test
Surface Finished
