Products and Technology
Integrated LED Applications
Model: Lighting 1
Feature: Two-in-one function of DRL and front position light
Model: Lighting 2
Feature: Two-in-one function of rear light and brake light
Model: Lighting 3
Feature: Two-in-one function of DRL and front position light
Model: Lighting 4
Feature: Two-in-one function of distance/approach light
Integrated LED Applications
Light Application
One-Stop Integrated LED Automotive Lighting Module Solution A comprehensive solution that efficiently integrates key components—including flexible printed circuits (FPCs), rigid PCBs, wire harnesses, and mechanical parts—into a complete LED automotive lighting module. This solution offers: Efficient Power Distribution: Optimized power paths to reduce energy consumption. Superior Signal Integrity: Ensures stable transmission of high-speed communication and control signals. Long-Term Durability: Robust construction designed to withstand harsh automotive environments while maintaining reliable performance.
Smart Handheld
Consumer Electronics
automotive electronics
Surgical Robotics
other electronics
Key Characteristics (with PCB Integration)
- Routes low-voltage DC power (12V, 24V, 48V) and control signals (PWM, DMX, DALI, CAN, etc.) to LED PCBs.
- Supports parallel, series, or hybrid wiring depending on the LED array design.
- Direct Termination: Wires soldered to PCB pads or through-holes.
- Connectorized Interfaces: Plug-and-play mating with board-mounted headers (JST, Molex, TE Connectivity, etc.).
- Flex-to-PCB Transitions: Hybrid designs where a flex circuit mates with a rigid PCB via harnessed cables.
- Strain Relief & Overmolding: Reinforcement at the PCB connection point to prevent solder joint fatigue.
- Available in custom lengths, wire gauges, and connector types for PCB-specific layouts.
- High-temperature insulation for LED thermal zones.
- Optional shielding and grounding to reduce EMI between LED driver and PCB.
- Protective jackets, sleeving, or potting for outdoor or harsh environments.
- Pre-terminated assemblies snap directly into PCB connectors.
- Color-coded wiring simplifies PCB alignment and reduces assembly errors.
Process Overview
Solder Paste Printing
Solder Paste Inspection
Surface Mount
2D Optics Test
AOI
Re-flow
LED Module Process
Heat Staking
Assembly Integration
Function Test
Inspection
3D Optics Test
